Vormz
Ultra FDM printing
3D printing with Ultra FDM
Versatile polymers available
ARNI Monitoring
Good layer adhesion
High accuracy
What is Ultra FDM?
Fused Deposition Modeling (FDM) is a 3D printing technique in which layer upon layer is printed. Ultra FDM works exactly the same as FDM. The difference is that this technique allows Ultra polymers to be printed.
Polymers are plastics that can withstand extreme conditions. You can think of resistance to heat and flame, extreme weight pressure or chemical liquids. Examples of this type of plastic include Ultem, PEEK and PEKK plastics. In addition, there are many other polymers that we can print with Ultra FDM.
Specs and benefits Ultra FDM
3D printing with Ultra FDM offers some very special advantages. The technique is particularly important when extreme conditions demand a product of exceptional quality. Heat, flames, air pressure, force stress, weather conditions and chemical liquids are examples. This makes Ultra FDM the 3D printing technique of choice for industries such as aerospace, oil exploration, railroads, automotive, marine racing, engineering and chemicals. There is an applicable plastic for every extreme requirement. The table below shows the technical specifications we offer when printing with Ultra FDM.
| Description | Specifications |
|---|---|
| Maximum print volume | 330x180x180 mm |
| Infill | 20-100% |
| Layer thickness | 100-300 microns |
| Delivery time | By arrangement |
Available materials for Ultra FDM
There are great 3D polymers available for a wide variety of conditions. Discover below the 3D materials that can be printed by us using the Ultra FDM printing technique. Is the material for your 3D project not listed? Please contact us.
From A to Z
How does it work?
3D design
We help with the 3D design for your 3D print, when needed.
Technology
We choose the right 3D printing technique and material.
3D printing
And get to work on your order right away!
Why choose Ultra FDM?
3D printing with the Ultra FDM printer guarantees precision and long durability. Ultra FDM is therefore ideally suited for printing 3D models that must meet high quality requirements and survive in extreme conditions. With Ultra FDM you choose for:
Quality assurance
Thanks to the AARNI Process Monitoring System, 3D printed parts are subject to industry-level quality control. The layer-by-layer inspection during 3D printing ensures that the process is exactly as desired. Watch the video for how this monitoring system works.
Good layer adhesion, low shrinkage and minimal distortion
Thanks to heat control in the print chamber, not only the nozzle, but the entire print chamber is heatable in an Ultra FDM printer. This ensures the correct glass transition temperature. Simply put, this temperature reduces stress in parts so prints will not distort. Also, heat control in the print chamber ensures better layer adhesion, high mechanical strength, low mechanical stress and low shrinkage of polymers.
Precision and stability
So you can be assured of 3D prints with high dimensional accuracy.
Don't have a 3D file yet?
Request one from our designers!
We can help you prepare a fully functional 3D file!
FAQs about Ultra FDM printing
What is Ultra FDM printing?
3D printing with Ultra FDM actually works the same as FDM, layer upon layer of material is printed into a finished product. But with the Ultra technique, it is possible to print Ultra polymers. These are high-performance plastics that are resistant to extreme conditions, such as heat, flames, air pressure and chemicals. Examples of these polymers include Ultem, PEEK, PEKK and many others.
Although the technique works the same as FDM, Ultra FDM does require a different printer. In fact, to ensure the high quality and resilience of the final product, additional requirements are also placed on the printer.
For example, it is important that the temperature in the print room can be controlled. And it must be possible to monitor each step in the printing process for quality. These requirements are of course united in the Ultra FDM printer we use.
Have questions about the Ultra FDM process? Feel free to send us a message. And be sure to check out our process for 3D printing with which we always guarantee the highest quality for our customers.
What printer is used for Ultra FDM?
To print Ultra FDM, we use the miniFactory Ultra at Vormz. This high-quality printer is the most cost-efficient and versatile industrial 3D printer for printing high-performance polymers. It is one of our favorite printers precisely because the printer is so widely applicable while offering incredibly high quality. Some of the features that make the printer special:
The strong motors in the printer guarantee us perfect precision and stability during printing, giving us exactly the product as a result we had counted on.
Not only is the nozzle (the print head) heated, but the temperature within the entire print chamber is regulated. This constant temperature prevents deformation of the plastics and assures you of a resilient and long-lasting product.
And not unimportantly, to get the print to a perfect end product, the printing process can be closely monitored. Thanks to the built-in Aarni monitoring system in the miniFactory Ultra printer, we are able to monitor every stage of the printing process in detail.
Getting your 3D object printed with Ultra FDM? Simply request a quote. We will contact you immediately!
What materials are available for Ultra FDM?
The versatility of applicable materials for Ultra FDM is vast. The commonality is that all these materials are of top quality and show extreme resistance to extreme conditions.
For example, the polymer PEKK-ESD has a heat resistance of up to 150°C.
The ULTEM®️ AM1010F can even handle heat up to 210°C and also has chemical resistance to acids and solvents.
Certified for aircraft parts, the ULTEM®️ AM9085F has ideal resistance to flame, as well as protection against aqueous solutions and alcohol.
PEKK-A is resistant to heat and flames. But is extra special because of its low emission of toxic gases. This makes it a perfect material in fire protection of railroad vehicles.
On this page you will find a table of commonly used materials for Ultra FDM and their specifications. Would you like to know more or are you curious about the applicability of another polymer? Feel free to ask us your question.
How is the quality of Ultra FDM guaranteed?
For 3D objects with extremely high demands, it is important that this quality can be guaranteed. Not only of great importance for the customer, but also at Vormz we find this very important.
To achieve this quality control, the miniFactory Ultra printer is equipped with the Aarni monitoring system. This system allows printed parts to be certified, ensuring quality.
During the printing process, each printing step is monitored, checked and stored. Upon completion, the certificate can be printed out and handed over to the customer.
This certificate highlights the entire printing process. This ensures full traceability of how and with what material your 3D product was manufactured.
What are the maximum 3D print dimensions for Ultra FDM?
The maximum dimensions we can print with Ultra polymers 330x180x180mm.
Have a question about your 3D project or which printing technique is most appropriate? Send us a message. Also check out our other 3D printing techniques.
How can you order a 3D print with Ultra FDM?
Ordering a 3D print using Ultra FDM can be easily arranged online with us.
On the Request a Quote page, enter your print job and include your sketch or design.
You will receive a quote from us within just one business day.
What is the minimum quantity for Ultra FDM orders?
It is already possible with us to have 1 part printed with Ultra FDM.
Feel free to ask us about the possibilities for your 3D project.
What is the maximum number for Ultra FDM orders?
It doesn't matter! We have no maximum capacity apply for printing with Ultra FDM. For large quantities, it is also always possible to work with partial deliveries so that we can meet your demand as quickly as possible. Read more about our 3D printing process.
How do you submit 3D files for Ultra FDM?
In this we are very flexible. You can simply submit your sketches or designs in a PNG, JPEG, SVG or PDF file for us to convert to a print-ready version.
Of course, you can also upload your directly printable STL and STEP files, if you already have them.
Download the design rules on this page to find out what design requirements printing with FDM must meet.
Another question about your design or file? Send us a message.
How long does 3D printing with Ultra FDM take?
This is difficult to answer. The duration of printing depends on several factors. For example, the quantity of prints needed, as well as the size of the print object, the material and the detailing of the object, among other things, affect the printing time.
Simply request a no-obligation quote and we'll give you an immediate indication of print time.
What is the delivery time of Ultra FDM?
Delivery time depends on the size of the order.
If your order involves 1 part, the delivery time is about 5 working days.
If you have a large order for dozens of prints, we will discuss the delivery time. In doing so, partial deliveries are no problem.
Request your no-obligation quote online and we will give you an immediate indication of the delivery time.
Is Ultra FDM the right printing technology for your project?
We always use our expertise and experience to think along with you. Naturally, we are also happy to advise on the best and most cost-effective technique for your project.
You can also preview and compare the specifications of our other 3D printing technologies.
Want to know more?
Is your question not listed or would you like to know more about our services? Feel free to contact Vormz
Design rules for FDM printing
To achieve the best quality of your product, it is advisable to consult our design rules. Here you will find tips and tricks for designing an FDM 3D print. Do you doubt whether your model meets the standards? Feel free to contact us!
Reviews
What customers say about us
3D map of an Egyptian temple
Vormz created a 3D map of an Egyptian temple for us, for a new tour created for people with visual impairments. The floor plan allows our guide to explain how a temple was constructed and how the Egyptians used the rooms. The contact was very pleasant and fast and the end result is even better than we had hoped for! We are extremely happy with it.
Great experiences with Vormz
Great experiences with Vormz! Fast quotes, fast delivery and quick, clear communication.
SLA printing at Vormz
We contacted Vormz to print several prototypes. These were printed using the SLA technique. The accuracy and finish of the product were perfect and also had good dimensional accuracy. The communication with Vormz was excellent and he also gave good explanations about the printing method. Our parts were printed in such a way that the highest accuracy could be achieved. Definitely recommended for prototyping!
Printing at Vormz I can only recommend
I was looking for a 3D printing service where I could test some printing techniques for prototyping. Also some individual parts for production work. I found at Vormz a smooth service and plenty of options. Short lines, very nice. Thanks for thinking with me and the fast service!
- B. Janssen - Stel Orthopedics Tynaarlo